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Preventive Maintenance Checklist

Complete checklist of control points to ensure preventive maintenance of your fleet. Use this checklist for your daily, weekly and monthly inspections.

Daily Checks

Before Each Trip

These checks must be performed each day by the driver before taking to the road.

Engine Oil Level
Check the level when cold and top up if necessary. Check the colour (abnormal darkening indicates oil change needed).
Coolant Level
Check in the expansion tank when cold. Never open when hot.
Tyre Condition
Visual check of pressure, wear, and obvious damage (cuts, bulges). Also check the spare tyre.
Lighting
Position lights, dipped beam, main beam, indicators, brake lights, reversing lights.
Windscreen and Mirrors
Cleanliness, absence of cracks, correct mirror adjustment.
Windscreen Washer Fluid
Top up if necessary and check that wipers operate correctly.
Leaks Under Vehicle
Check for any signs of oil, coolant or fuel leaks.
Vehicle Documents
Vehicle registration, insurance, roadworthiness test, service logbook.

Weekly Checks

Weekly

More thorough inspections to be performed once per week.

Tyre Pressure
Check when cold using a pressure gauge. Refer to manufacturer's specifications (door pillar sticker).
Brake Fluid Level
Must be between minimum and maximum. A significant drop may indicate a leak or brake pad wear.
Power Steering Fluid Level
Where applicable (some vehicles have electric power steering).
Battery Condition
Clean terminals, no corrosion, secure fixings.
Belts
Visual inspection, tension, no cracks or fraying.
Air Filter
Visual inspection. Clean or replace if heavily clogged.
General Cleanliness
Interior and exterior of the vehicle. A clean vehicle maintains a professional appearance.

Monthly Checks

Monthly

Monthly inspections to prevent problems before they become critical.

Brake Pad Thickness
Minimum 3mm. Plan replacement if approaching wear indicator.
Tyre Tread Depth
Legal minimum: 1.6mm. Recommended: replace at 3mm. Use wear indicator or depth gauge.
Suspension
Bounce test at all four corners. Visual inspection of dampers (leaks).
Steering
Steering wheel play, unusual noises, stiffness.
Air Conditioning
Operation, unusual odours, cooling effectiveness.
Safety Equipment
Warning triangle, high-visibility vest, fire extinguisher (check expiry), first aid kit.
Bodywork
Note any damage (scratches, dents), check for absence of rust.

Maintenance Intervals

Standard maintenance intervals (adapt according to manufacturer's recommendations).

Operation Interval
Oil Change 15,000 - 30,000 km or 1 year
Oil Filter At every oil change
Air Filter 30,000 - 60,000 km
Fuel Filter 40,000 - 80,000 km
Cabin Filter 15,000 - 30,000 km or 1 year
Brake Fluid 2 years
Coolant 4 - 5 years or 100,000 km
Timing Belt 80,000 - 160,000 km or 5-10 years
Battery 4 - 5 years

Practical Tips

  • Keep a logbook for each vehicle
  • Take photos of any issues found
  • Report any problems immediately to the fleet manager
  • Follow manufacturer's recommendations
  • Use fleet management software to automate reminders

Automate Your Maintenance

Our FleetOps module automatically generates maintenance alerts based on mileage and engine hours.